Southwest Windpower Lean Manufacturing Implementation

Posted in lean-implementation, state-arizona on September 2nd, 2010 by Frank M – Be the first to comment

Southwest Windpower will utilize lean techniques to boost efficiency in its production line for renewable energy products.  …

…   “The award of nearly $460,000 will allow Southwest Windpower to modernize its production line with a focus on lean manufacturing in order to produce its quality products at a lower cost.

The cost savings will allow the company to remain competitive in the global market and to expand its labor workforce in Northern Arizona. “   …

via Southwest Windpower: Arizona State Energy Efficiency Grant.

Terex Lean Flow Facility Transformation

Posted in transformation on August 31st, 2010 by Frank M – 1 Comment

Terex Cranes builds on foundation of lean through economically challenging times.  …

…   “The Waverly plant has gone through a transformation.

We went from a non lean manufacturer to what I would call one of the leading businesses in the Terex portfolio that is a very lean and flow-oriented facility. “   …

via KHL Group: Terex Cranes’ Rick Nichols.

Healthcare Lean Six Sigma Value Points

Posted in healthcare on August 31st, 2010 by Frank M – Be the first to comment

Lean applied to healthcare processes targets patient CTQs, critical to quality performance,  while boosting profitability for the hospital.  …

…   “Smith’s seven profit-busters that plague the industry include:

  • waiting,
  • over-processing,
  • over-production,
  • indecision,
  • hand-offs,
  • loop-backs
  • and excess inventory.

She uses Rucker case examples to explain: Hospitals that use Lean Six Sigma have saved $16 million through efficiency improvements that include:

  • reducing emergency room wait times by one hour,
  • reducing turnaround times for patient tests from 74 to 40 minutes,
  • lowering in-patient registration questions from 39 to six,
  • and more timely accounts receivables, she said. “   …

via Release: Value of Lean Six Sigma in Healthcare.

MRO data integration improves turnaround

Posted in maintenance, maintenance-repair-overhaul on August 30th, 2010 by Frank M – Be the first to comment

Synchronize technical data with maintenance plans to ensure information readiness.  …

…   “When properly implemented, integrated and synchronized maintenance systems deliver lower turnaround times (TAT) … “   …

via Enigma Uptime: MRO Business.

Valuing Genzyme manufacturing progress

Posted in manufacturing-excellence on August 30th, 2010 by Frank M – Be the first to comment

Genzyme expects Sanofi-Aventis to sweeten its bid to recognize the value of its manufacturing assets and product developments.  …

…   “Your opportunistic takeover proposal does not begin to recognize the significant progress underway to rectify our manufacturing challenges or the potential for our new-product pipeline. “   …

via Bloomberg: Genzyme Brick Wall.

Clean Energy Manufacturing Investment

Posted in manufacturing-sector on August 28th, 2010 by Frank M – Be the first to comment

President Obama discusses investment in clean energy manufacturing technologies during a visit to ZBB Energy Corporation‘s manufacturing facilities in Menomonee Falls, WI.

ZBB Energy Corporation is using $1.3 million in Recovery Act State Energy Program loans to fund a $4.5 million factory renovation to triple their capacity to manufacture flow batteries and power systems.

President Obama’s remarks.

Lean layout with strategic work cells

Posted in work-cells on August 27th, 2010 by Frank M – Be the first to comment

Insights into the challenges facing small manufacturers  …

…   “The company’s plant is laid out for Lean manufacturing, which has employees working in strategic cells to improve efficiency and reduce the cost of manufacturing. “   …

via Bonner County Daily: Local manufacturing impacts.

Mistake Proofing by Making Mistakes

Posted in mistake-proofing on August 24th, 2010 by Frank M – Be the first to comment

Richard Branson shares his business experiences with Virgin, which includes mistake proofing the business processes through a decentralized ownership culture.  …

…   “One of the reasons Virgin’s enterprises have been successful over the years is that we empower the staff to make mistakes— and then learn from them. “   …

via livemint: LEARN FROM MISTAKES.

Innovation Leadership at Kennametal

Posted in innovation on August 24th, 2010 by Frank M – Be the first to comment

PDMA recognizes Kennametal for achievement in its innovation journey.  …

…   “In 2009, 43% of Kennametal’s sales came from products less than five years old, up from 17% in the late 1990s. “   …

via Innovation in Practice: 2010 Innovation Leader.

ITT Lean Six Sigma Operational Excellence

Posted in ceo on August 23rd, 2010 by Frank M – Be the first to comment

Experienced defense executive will lead DynCorp as chief executive officer.  The new CEO comes to the position with lean and Six Sigma leadership achievements.  …

…   “Mr. Gaffney was responsible for establishing ITT’s strategic direction as well as financial and operating performances.

Under his leadership, the company grew more than 60 percent as Mr. Gaffney executed both organic and acquisition strategies.

He also had responsibility for driving Lean Six Sigma and Operational Excellence across all of ITT. “   …

via DynCorp International: CEO Successor.

Chip manufacturing constraints

Posted in semiconductor on August 21st, 2010 by Frank M – Be the first to comment

Supply constraints impact smart phone manufacturers.  …

…   “Now the factories are having trouble scaling up production fast enough.

The chip factories, or foundries, are running at 96 percent capacity, up from 56 percent at the depth of the recession, according to the SIA … “   …

via Yahoo News: Smart-phone chips.

Innovation takes venture approach

Posted in innovation on August 21st, 2010 by Frank M – Be the first to comment

Large companies will serve their shareholders better if they adopt the approach and strategies of venture capitalists to drive innovation in the enterprise.  …

…   “people who control large pools of capital need to act more like venture capitalists, and less like corporate finance departments. They need to make lots of bets … “   …

via Wall Street Journal: Management.

Energy efficiency and Six Sigma happy together

Posted in energy-reduction on August 18th, 2010 by Frank M – Comments Off

Kaiser Aluminum leverages Six Sigma discipline to drive energy reduction program.  …

…   “energy efficiency is a high priority in keep ing with the company’s emphasis on lean manufacturing and Six Sigma methodologies. ”   …

via Reliable Plant: Kaiser Aluminum saves energy.

Six Sigma Government Performance Metrics

Posted in six-sigma on August 18th, 2010 by Frank M – Comments Off

Mayoral candidate sees opportunity to implement Six Sigma to drive efficiency into citizen services.  …

…   “Heiner wants to establish performance metrics for metro departments, institute lean six-sigma efficiency techniques into management practices, move us toward a paperless system in government … ”   …

via Voice Tribune: Mayor Race.

Dupont Six Sigma integrates Stage Gate for innovation

Posted in dupont on August 18th, 2010 by Frank M – Comments Off

Dupont integrates its long-term Six Sigma program with stage gated processes required for successful new product innovation.  …

…   “DuPont uses a variety of Six Sigma methods, as well as Stage-Gate, a carefully designed business development process that encourages both consistency and speed. ”   …

via Baseline, IT Management: Quality and Innovation.

Lean in Managing Projects

Posted in lean-program on August 18th, 2010 by Frank M – Comments Off

Lean projects are efficient and flow quicker with fewer barriers and less waste.  …

…   “Whereas the Six Sigma business management strategy focuses on reducing defects, LPM looks at reducing inefficiency and improving workflow, which causes a more efficient project delivery. ”   …

via Correctional News: Lean Project Management.

Lean construction does not compromise time, cost, and quality

Posted in value-stream-map on August 18th, 2010 by Frank M – Comments Off

It focuses on the construction value stream by reducing waste.  …

…    “Rather, by changing the way work is done throughout the delivery process, Lean Construction seeks to eliminate all waste, simultaneously conserving time and money. “   …

via Reed Construction Data: Making Construction Leaner.

Implementing Lean techniques in the construction industry.

Lean processes in IT outsourcing integration

Posted in outsourcing on August 18th, 2010 by Frank M – Comments Off

Lean processes will serve to streamline the organizational integration that comes with information technology outsourcing.  …

…   “Far too often outsourcing creates new bureaucracy that aims to help smooth buyer-vendor integration but ends up isolating client stakeholders from vendor teams. “   …

via Forbes: Outsourcing Basics.

Obama enhances Manufacturing

Posted in manufacturing-sector on August 17th, 2010 by Frank M – Comments Off

President Obama signs the Manufacturing Enhancement Act of 2010 which is legislation focused on enabling American companies to better compete in the global economy.

Taylor Wharton Lean Process Change

Posted in process-change on August 13th, 2010 by Frank M – Comments Off

Lean process change is reinforced in Taylor Wharton’s operations with expanded role for CFO.  …

…   “Mr. York’s 25 years of executive management, manufacturing, and turnaround experience includes roles as President, CFO and COO. His success in leadership positions with automotive, marine and steel manufacturers and his expertise in business process change and LEAN manufacturing make him well-qualified to lead Cryogenics. “   …

Via Taylor Wharton International.

IntriCon Lean Rollout

Posted in lean-management on August 12th, 2010 by Frank M – Comments Off

Intricon manages its profit improvement with lean manufacturing rollout.  …

…   “Gross profit in the 2010 second quarter was 27.0 percent, up significantly from 21.0 percent in the year-ago period–and also up from 2010 first-quarter gross profit of 25.3 percent.

The primary drivers of the gains were higher sales volumes and the impact of various margin enhancement programs.

IntriCon continues to implement gross profit improvement initiatives, including production transfers to lower-cost manufacturing facilities and the rollout of lean manufacturing programs. “   …

via Intricon: 2010 Second-Quarter Results.

Business process results through Six Sigma leadership

Posted in business-process on August 12th, 2010 by Frank M – Comments Off

Business process architects deploy lean and Six Sigma to drive efficiency across enterprise business processes.  …

…   “In addition, almost 70% reported that the lack of insight into process results is a significant or very significant problem for enterprise applications. “   …

via Computer Weekly: Business process transformation.

WHX Business System built on lean and Six Sigma foundation

Posted in lean-six-sigma on August 11th, 2010 by Frank M – Comments Off

WHX sees improvement in revenues and profitability as higher manufacturing efficiency contributes to improved gross profit margins.  …

…    “WHX utilizes lean tools and philosophies to reduce and eliminate waste coupled with Six Sigma tools targeted at variation reduction.

The System is a proven, holistic approach to increasing shareholder value and achieving long term, sustainable and profitable growth. “   …

via WHX Corp: WHX 2Q Results.

Appleton lean manufacturing enables operating efficiency

Posted in operational-efficiency, paper-industry on August 10th, 2010 by Frank M – Comments Off

Appleton deploys lean to manage operating efficiencies against rising raw material costs.  …

… “He added that the Company’s ongoing focus on lean manufacturing and waste reduction did enable it to continue to reduce controllable operating costs. ” …

Via Appleton: Q2 Earnings Release (PDF).

BMW flexible manufacturing system

Posted in flexible-manufacturing-model on August 8th, 2010 by Frank M – Comments Off

Rich Morris on BMW Flexible Manufacturing.